Structural engineering

Slipform formwork

Manufacture and hire of sliding formwork

Eiffage Génie Civil took over Zuccolo’s slipform business in 2024. It now offers services in the construction and hire of slipform systems.

Sliding formwork is a continuous concreting solution that ensures the rapid construction of vertical structures. This technique is synonymous with speed and efficiency, enabling the construction of monolithic structures without the need for jointing.

It guarantees enhanced quality and durability of the structures, with improved watertightness and reduced maintenance requirements.

Understanding slipform formwork

Climbing formwork is a mobile, modular system used to construct reinforced concrete walls using continuous casting.

The principle involves formwork that is gradually raised by jacks, in perfect synchronisation with the setting of the concrete. This approach eliminates the traditional cycles of formwork erection and stripping, thereby optimising the construction process.

Expertise in slipform construction, a tried-and-tested technique that guarantees speed, quality and durability

  • Storage and retention structures We design continuous, high-rise walls that are completely watertight for silos (grain, cement), tanks (water, fuel), as well as wells and basins. Slipform construction ensures the structural integrity of these vital infrastructures.
  • Vertical structures and urban infrastructure Ideal for large-scale structures such as water towers, towers, stairwells and lift shafts, and chimneys. This method ensures rapid construction and optimal structural integrity.
  • Energy and Waste Management : Our expertise covers the complex, leak-proof cylindrical structures of biogas digesters and the robust tanks of waste-to-energy plants, meeting stringent technical and environmental requirements.
  • Specialised structures for challenging environments We construct solid, watertight structures such as marine caissons (for port infrastructure or offshore foundations), even in the most challenging environments.
A comprehensive range of slipform solutions

Design and construction of sliding formwork

  1. Preparation: Optimized start-up of the construction site and comprehensive support for your teams.In-depth methodological advice, slipform planning, development of key site safety documents (PPSPS, VIC, slipform operating procedure), and precise definition of the material layout for optimized construction.
  2. Design Office & Workshop: Custom Engineering and ManufacturingOur integrated design office specializes in the design and engineering of slipforms. We develop customized solutions and precisely manufacture formwork skins, adapted to each construction project.
  3. Assembly: Rapid and secure deployment with complete logistics management Transport of slipform equipment, complete on-site assembly (skins, structure, hydraulic system, specific personnel access device), and compliance verification (Provisional Structure Inspection).
  4. Slipforming: The execution phase of your slipform project is managed by our specialists. Our teams supervise every step of this rapid construction method: installation of the support rods, continuous monitoring of plumb and flatness, ensuring the quality of the work and your reinforced concrete structure. Note: This service does not include concrete, reinforcement, or formwork, but focuses on our formwork expertise.
  5. Dismantling: After completion of your vertical construction project, our experts handle the safe dismantling of the slipform system and the return transport of the equipment. We guarantee a clean, organized, and efficient site closure thanks to optimized equipment management.
OUR 100 % SAFETY TARGET

Risk management at all stages of the works

Compliance with safety requirements is central to our DNA, driving our teams at all times. In both the study and works phases, they integrate into the works management all the factors guaranteeing safety for project stakeholders, and the integrity of existing facilities. By acting upstream of the project and on early warning signals, our staff work to eliminate risks beyond mere compliance with the standards in force.

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